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Turnkey solutions for primary crushing plant systems

Original equipment manufacturer (OEM) Haver & Boecker Niagara is offering the mining and aggregates industries rugged primary crushing plants in a wide variety of configurations for pre-crushing, secondary and tertiary crushing. From design to installation, the OEM is using its extensive industry experience and knowledge to provide turnkey systems engineered and built to individual specifications.

Haver & Boecker Niagara – which was established to combine the engineering expertise and product portfolios of its three minerals processing facilities in Brazil, Canada and Germany – will work with any crusher and supplementary component manufacturers to ensure producers receive the best plant matched to their requirements.

Haver & Boecker Niagara highlighted its primary crushing plant systems at bauma 2019 in Munich.

“We’re entrenched in the mining and aggregates industries and are dedicated to each customer’s profitability and success,” Peter Grotjohann, the managing director of Haver & Boecker Niagara’s German facility, said. “We use our industry experience and work closely with each operation to design comprehensive primary crushing plant systems with the highest level of durability, service and flexible design so each customer can find the best plant for their operation.”

Haver & Boecker Niagara offers turnkey primary crushing plant solutions through customer-orientated project support, from initial concept to the production phase. In addition to co-ordinating the physical plant, the OEM offers structural building engineering at the start, including verifiable statics calculation.

The company can provide transportation management, supervision or the complete package – from assembly and electrical installation to plant start-up and optimisation. Haver & Boecker Niagara also offers project management, on-site services, operating supplies, components or plant control. Operations also benefit from service and spare parts planning and service contracts.


Haver & Boecker Niagara provides crushing plant systems with a variety of components, including impact, jaw, cone or roller crushers, Haver screens or rolling screens, push feeders, apron conveyors and Haver vibrating feeders. The plant systems work with all peripheral components such as maintenance cranes, de-dusting systems, compressed air systems, hydraulics and hammers.

Customers choose from two types of systems: basic or master. Basic is the classic pre-crushing plant that incorporates a Haver & Boecker Niagara N-Class eccentric screen to relieve the primary crusher. It includes a feeder, vibrating screen, crusher and several conveyors. If needed, an additional screen deck separates stony earth, either for stockpiling or to be fed to production.

The master system allows customers to get the most production and profitability out of their aggregate deposit. The system offers increased flexibility for primary crushing stages, especially with non-homogeneous natural deposits. For high quality natural deposits, the operations can use the master system to feed extracted material completely to the production. The system can screen stony soil off to a second vibrating screen for moderate natural material deposits. The system can be configured to completely remove stony soil from difficult material deposits.

Both systems work with the Haver & Boecker Niagara N-Class vibrating screen. The screen is perfect for scalping thanks to a smooth operation and heavy-duty design that can screen as much as 5000 tonnes per hour. Haver & Boecker Niagara builds the equipment with an advanced four-bearing design that minimises structural vibration and maintains constant g-force even through fluctuating material feed rates.

The OEM’s primary crushing plant systems feature rugged steel construction and a robust design incorporating a durable, optimum flow, low wear and maintenance-friendly chute system and integrated custom conveyor technology. Accessibility is easy, thanks to engineered work platforms, walkways and stairway systems. Integrated plant control systems and data management also ensure intuitive operation.

Haver & Boecker Niagara also gives extensive consideration to personal safety and environment requirements. It supplies comprehensive plant documentation on CE requirements (European Conformity requirements and equivalent) and a declaration of conforming to New Machinery Directive 2006/42/EC (CE).

Haver & Boecker’s Australian arm is headquartered in Perth, Western Australia.

Source: Haver & Boecker Niagara

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